EvolvOptic Demonstrates Lightweight Mirror Technology Through NASA SBIR Phase I
EvolvOptic has successfully completed a NASA SBIR Phase I program demonstrating a scalable manufacturing approach for lightweight, ultra-stable optical mirrors using CLEARCERAM®-Z. The technology supports next-generation space telescopes, aerospace imaging systems, defense applications, and other precision optical markets.
EvolvOptic has successfully completed a NASA Small Business Innovation Research (SBIR) Phase I program focused on developing a new approach to manufacturing lightweight, ultra-stable optical mirrors for demanding space and aerospace applications.
The project demonstrated the feasibility of producing a closed-back lightweight mirror architecture using Ohara CLEARCERAM®-Z, a low coefficient of thermal expansion (CTE) glass ceramic known for exceptional dimensional stability. The resulting manufacturing approach is designed to deliver the thermal performance required for next-generation optical systems while reducing cost, weight, and manufacturing complexity.
As space telescopes, Earth observation systems, and advanced imaging payloads continue to increase in size and performance requirements, lightweight mirror technologies have become critical for enabling larger apertures without sacrificing stability or affordability.
During the one-year Phase I effort, EvolvOptic successfully:
“Successfully completing this Phase I program validates our approach to manufacturing lightweight, thermally stable mirror systems using scalable production methods,” said Dr. Ted Mooney, President of EvolvOptic. “The work demonstrates that advanced bonded mirror architectures can achieve the performance required for future space missions while providing a practical path toward larger apertures and more affordable optical systems.”
The technology directly supports future NASA science missions, including concepts such as the Habitable Worlds Observatory (HWO), while also offering significant potential across commercial and defense markets.
Potential applications include:
With Phase I complete, EvolvOptic is preparing for Phase II development, where the team plans to scale the technology to larger apertures, further refine thermal and structural performance, and fabricate flight-relevant demonstration mirrors.
The project highlights EvolvOptic’s growing capabilities in large precision optics, lightweight mirror manufacturing, glass ceramic machining, optical bonding, and advanced optical assembly—building on decades of experience manufacturing custom optical components for aerospace, defense, semiconductor, and scientific applications.